Effect of cutting parameters on surface roughness in turning of annealed AISI-1020 steel

Omar Zurita; Verónica Di-Graci; María Capace

doi:10.19053/01211129.v27.n47.2018.7928

PDF

FLIP

XML

How to Cite

Zurita, O., Di-Graci, V., & Capace, M. (2018). Effect of cutting parameters on surface roughness in turning of annealed AISI-1020 steel. Revista Facultad De Ingeniería, 27(47), 111–118. https://doi.org/10.19053/01211129.v27.n47.2018.7928

Published: Jan 15, 2018

Doi

https://doi.org/10.19053/01211129.v27.n47.2018.7928

Dimensions

PlumX

Issue

Vol. 27 No. 47 (2018)

Section

PAPERS

License terms (SEE)

All articles included in the Revista Facultad de Ingeniería are published under the Creative Commons (BY) license.

Authors must complete, sign, and submit the Review and Publication Authorization Form of the manuscript provided by the Journal; this form should contain all the originality and copyright information of the manuscript.

The authors who publish in this Journal accept the following conditions:

a. The authors retain the copyright and transfer the right of the first publication to the journal, with the work registered under the Creative Commons attribution license, which allows third parties to use what is published as long as they mention the authorship of the work and the first publication in this Journal.

b. Authors can make other independent and additional contractual agreements for the non-exclusive distribution of the version of the article published in this journal (eg, include it in an institutional repository or publish it in a book) provided they clearly indicate that the work It was first published in this Journal.

c. Authors are allowed and recommended to publish their work on the Internet (for example on institutional or personal pages) before and during the process.
review and publication, as it can lead to productive exchanges and a greater and faster dissemination of published work.

d. The Journal authorizes the total or partial reproduction of the content of the publication, as long as the source is cited, that is, the name of the Journal, name of the author (s), year, volume, publication number and pages of the article.

e. The ideas and statements issued by the authors are their responsibility and in no case bind the Journal.

Omar Zurita

Universidad Simón Bolívar (Caracas, Venezuela).

Verónica Di-Graci

Universidad Simón Bolívar (Caracas, Venezuela).

María Capace

Universidad Simón Bolívar (Caracas, Venezuela).

Abstract

This study focuses on the effects of cutting parameters such as cutting speed (Vc), feed rate (f), and depth of cut (d) on roughness induced on the surface of annealed AISI 1020 steel when machined by turning using carbide insert tools. The results indicated that surface roughness increased when feed rate increased and cutting speed decreased. Depth of cut slightly influenced roughness. Analysis of variance and multiple regression techniques were used to formulate a quantitative equation for estimating predicted values of roughness as functions of the cutting parameters. The results showed that cutting speed is the most influencing parameter on surface roughness (69.35%), followed by feed rate (30.13%), while depth of cut failed to affect the responses substantially (0.52%). The proposed model can be used to select the optimum parameters for minimum surface roughness in metal turning.

Keywords:

AISI 1020

ANOVA

cutting speed

depth of cut

feed rate

surface roughness

turning

Downloads

Download data is not yet available.

References (SEE)

D. P. Selvaraj, and P. Chandramohan, “Influence of cutting speed, feed rate and bulk texture on the surface finish of nitrogen alloyed duplex stainless steels during dry turning,” Engineering, vol. 2 (6), pp. 453-460, 2010. DOI: http://doi.org/10.4236/eng.2010.26059.

D. P. Selvaraj, and P. Chandramohan, “Optimization of surface roughness of AISI 304 austenitic stainless steel in dry turning operation using Taguchi design method,” Journal of Engineering Science and Technology, vol. 5 (3), pp. 293- 301, 2010.

B.A. Khidhir, and B. Mohamed, “Analyzing the effect of cutting parameters on surface roughness and tool wear when machining nickel based Hastelloy – 276,” IOP Conf. Series: Materials Science and Engineering, vol. 17, pp. 012043-012053, 2011. DOI: http://doi.org/10.1088/1757-899X/17/1/012043.

C. J. Rao, D. Nageswara, and P. Srihari, “Influence of cutting parameters on cutting force and surface finish in turning operation,” Procedia Engineering, vol. 64, pp. 1405 – 1415, 2013. DOI: http://doi.org/10.1016/j.proeng.2013.09.222.

M. Hanief, and M. F. Wani, “Influence of cutting parameters on surface roughness of red brass (C23000) in turning using exponential model,” Hidráulica, vol. 3, pp. 55-58, 2015.

P. Deepakkumar, and M. Sadaiah, “Investigations on finish turning of AISI 4340 steel in different cutting environments by CBN insert,” International Journal of Engineering Science and Technology, vol. 3 (10), pp. 7690-7706, 2011.

D. Deepak, and B. Rajendra, “Investigations on the surface roughness produced in turning of AL 6061 (as-cast) by Taguchi method,” International Journal of Research in Engineering and Technology, vol. 4 (8), pp. 295-298, Aug. 2015. DOI: http://doi.org/10.15623/ijret.2015.0408051.

C. H. Che-Haron, and A. Jawaid, “The effect of machining on surface integrity of titanium alloy Ti–6% Al–4% V,” Journal of Materials Processing Technology, vol. 166 (2), pp. 188-192, Aug. 2005. DOI: http://doi.org/10.1016/j.jmatprotec.2004.08.012.

A. R. C. Sharman, J. I. Hughes, and K. Ridgway, “An analysis of the residual stresses generated in Inconel 718TM when turning,” Journal of Materials Processing Technology, vol. 173 (3), pp. 359-367, Apr. 2006. DOI: http://doi.org/10.1016/j.jmatprotec.2005.12.007.

D.C. Montgomery, Design and analysis of experiments, USA, Wiley, 2012.

H. Sasahara, “The effect on fatigue life of residual stress and surface hardness resulting from different cutting conditions of 0.45%C steel,” International Journal of Machine Tools and Manufacture, vol. 45(2), pp. 131–136, Feb. 2005. DOI: http://doi.org/10.1016/j.ijmachtools.2004.08.002.

D.C. Montgomery, E.A. Peck, and G.G. Vining, Introduction to linear regression analysis, USA, Wiley, 2012.

P. Deepakkumar, and M., Sadaiah, “Investigations on finish turning of AISI 4340 steel in different cutting environments by CBN insert,” International Journal of Engineering Science and Technology, vol. 3 (10), pp. 7690-7706, 2011.

J. P. Davim, Surface integrity in machining, England, Springer-Verlag, 2010. DOI: http://doi.org/10.1007/978-1-84882-874-2.

D. Peña, Estadística; modelos y métodos, Spain: Alianza, 2001.